On-board Weighing Solutions
On-Board Payload Monitoring for Safer and More Efficient Fleet Operations
On-board weighing solutions enable operators to monitor vehicle payload directly from the vehicle without relying on fixed weighing stations. By measuring payload during loading and transport, the system helps reduce overloading, improve loading accuracy, and support safer, more efficient fleet operations.
Installed directly on the vehicle, the system uses sensors integrated with the suspension or chassis to continuously measure payload and display real-time weight information inside the cab. Depending on operational requirements, weighing data can also be recorded and shared with fleet management or business systems for improved operational visibility.
System Features and Capabilities
On-board weighing solutions can be configured to suit different vehicle types, payload capacities, and operational requirements. Typical system capabilities include:
- Real-time payload monitoring
- Gross, tare, and net weight display
- In-cab digital operator display
- Configurable overload alerts
- Automatic weight recording
- Vehicle-specific calibration
- Static and dynamic weighing, depending on the application
- Wired and wireless communication options
- Optional ticket printing and digital reporting
Typical System Specifications
| Parameter | Typical Specification |
|---|---|
| Measurement Technology | Hydraulic, Strain Gauge or Suspension-Based Sensors |
| Weighing Mode | Static or Dynamic Application Dependent |
| Display | LCD or Touchscreen Operator Display |
| Weight Information | Gross Weight, Net Payload, Tare Weight, Overload Status |
| Power Supply | 12V / 24V Vehicle Electrical System |
| Communication | USB, RS-232, Bluetooth, CAN Bus Model Dependent |
| Protection Rating | IP67 / IP68 Model Dependent |
| Operating Environment | Suitable for Heavy Industrial and Outdoor Applications |
Specifications may vary depending on vehicle type and selected system configuration.
Designed for Diverse Vehicles and Industrial Operations
On-board weighing solutions are designed to support a wide range of commercial and industrial vehicles, providing accurate payload information directly from the vehicle during loading and transport. Their flexibility makes them suitable for operations where payload control, operational efficiency, and load compliance are essential.
Commonly supported vehicles include dump trucks, tipper trucks, wheel loaders, articulated dump trucks, refuse collection vehicles, roll-off trucks, tankers, concrete mixers, agricultural trailers, and bulk transport vehicles.
These systems are widely deployed across mining, construction, waste management, logistics, agriculture, and oil & gas operations. By providing real-time payload visibility, they help improve loading accuracy, reduce unnecessary weighbridge visits, optimize fleet productivity, and support safer vehicle operation.
Operational Integration and Data Connectivity
Modern on-board weighing solutions are designed to work seamlessly with existing fleet and operational systems, providing real-time access to payload information while improving reporting, operational visibility, and decision-making across the entire fleet.
The system can support:
- Integration with fleet management and telematics platforms
- GPS-based vehicle tracking and payload monitoring
- ERP and logistics software connectivity
- Cloud-based data reporting and historical record storage
- CAN Bus communication with vehicle control systems
- Remote diagnostics and system health monitoring
- Digital payload records for operational reporting
- Support for applicable industry standards and local compliance requirements
- Regular calibration and verification to maintain weighing accuracy and long-term reliability
